Production Capability & Quality Control

Agrishade provides customized protection materials with controlled production processes, quality management and flexible manufacturing support for global B2B customers.

Our production process covers material selection, weaving, inspection, finishing and packaging to ensure consistent product quality and reliable delivery.

Production Area
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Monthly Production Capacity
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Production Machines
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Global Markets Served
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Raw Materials

Material Selection for Different Applications

We select suitable materials based on product requirements, application environments and performance expectations.

Color Masterbatch

We use high-quality color masterbatches to achieve uniform coloration throughout the shade net structure. The pigments are carefully selected to provide excellent color consistency, weather resistance, and long-term appearance stability, even under prolonged outdoor exposure.

100% Virgin HDPE Resin

We exclusively use 100% virgin HDPE resin to manufacture our shade nets. Virgin HDPE provides superior tensile strength, flexibility, and durability compared with recycled materials, helping maintain product performance under harsh environmental conditions.

Fire-Retardant Additives

Agrishade works with established production facilities in China to support export orders with stable production capacity and consistent quality control.

UV Stabilisation

Premium UV stabilisers are added during production to protect the polymer structure from long-term sunlight exposure. This helps reduce cracking, brittleness, and strength loss while extending the service life of the shade net in demanding outdoor environments.

Manufacturing Process

Precision Shade Net Production Workflow

Agrishade’s production workflow is designed to ensure product consistency, dimensional accuracy, and batch-to-batch reliability. From raw material preparation to final packaging, every production stage is monitored and controlled to deliver shade nets that meet demanding agricultural, horticultural, landscaping, and industrial requirements.

Raw Material Blending
Virgin HDPE resin, UV stabilisers, fire-retardant additives, and color masterbatches are blended according to approved production formulations. Each material batch is verified before processing to ensure accurate composition, consistent product performance, and reliable quality across every production run.
Yarn Extrusion
The blended materials are processed through high-precision extrusion lines to produce continuous monofilament yarns. Critical parameters such as temperature, filament diameter, and tension are carefully controlled and monitored throughout production to ensure uniform strength, flexibility, and durability.
Warp Knitting
Extruded yarns are knitted into stable mesh structures using advanced Raschel warp-knitting machines. Mesh density, stitch pattern, and knitting parameters are adjusted according to the required shade factor, airflow characteristics, and mechanical performance, ensuring consistent product specifications throughout the batch.
Heat Setting
The knitted shade net undergoes a controlled heat-setting process to stabilise the mesh structure and relieve internal stress generated during production. This step helps minimise shrinkage, improve dimensional stability, and maintain consistent net performance during transportation, installation, and long-term outdoor use.
Precision Cutting
Finished nets are cut to specified widths and roll lengths according to customer requirements. Dimensional accuracy is verified throughout the cutting process to ensure installation efficiency, product consistency, and full batch traceability from manufacturing through delivery.
Edge Reinforcement & Packaging
To improve handling strength and service life, net edges are reinforced to reduce fraying and tearing during installation and use. Optional hemming, reinforced edges, and customised packaging solutions are available. Finished products are carefully packaged using protective materials to ensure safe storage, transportation, and delivery.
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factory production workshop
Manufacturing Capacity

Factory Capacity & Production Output

The AgriShade China factory is configured for sustained, high-volume, export-oriented production. Current installed capacity supports the concurrent fulfilment of multiple 40HQ container orders within standard lead-time parameters.

Production Area6,000 m²
Extrusion Lines2 High-Speed Lines
Knitting Machines10 Warp Knitting Machines
Monthly Output100 Metric Tons
Container Capacity

Bulk Container Orders

Bulk Production Lead Time15–25 Business Days
Sample Lead Time3–5 Business Days
Preferred Trade TermsFOB/ CIF/ EXW
Custom Manufacturing & OEM Services

Flexible Customisation for Global Buyers

Agrishade provides OEM and customized production services for distributors, importers and professional buyers worldwide. Products can be customised to meet specific application, branding, packaging, and performance requirements while maintaining consistent quality and reliable lead times.

Shade Factor & Mesh Configuration

Shade factors from 30% to 90% can be customised for different light-control and protection requirements. Mesh structure, knitting pattern, and density can be adjusted for greenhouse cultivation, crop protection, anti-hail systems, privacy screening, landscaping, and construction applications.

Roll Sizes & Colour Customisation

Custom roll widths from 1 m to 12 m and specified roll lengths are available. Colours can be selected from standard options or matched to Pantone or RAL references. Each batch is checked to ensure colour consistency before shipment.

Edge Reinforcement & Installation Accessories

Shade nets can be supplied with reinforced edges, heat-welded tape, or hemmed borders for improved durability and easier installation. Optional accessories include brass or aluminium grommets, rope-reinforced edges, and customised fastening systems.

OEM Branding & Private Label Packaging

Agrishade supports OEM and private-label manufacturing with customised labels, branded packaging, and polyethylene wrapping. Technical data sheets, packing lists, and product test reports can also be provided according to customer requirements.

Quality Control

From Raw Materials to Final Inspection

Agrishade applies quality control throughout the manufacturing process, from incoming material inspection to final product testing. Each production stage is monitored to maintain product consistency, verify compliance with specifications, and ensure reliable performance across every batch.

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Incoming Material Inspection
All HDPE resin, color masterbatch, UV stabilisers, and performance additives are inspected before production to verify compliance with approved consistency, quality, and suitability before being released for manufacturing.
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In-Process Production Control
Critical shade net production parameters are continuously monitored throughout extrusion and warp-knitting operations. This helps maintain stable processing conditions, consistent product quality, and reliable manufacturing performance.
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Final Performance Testing
Each production batch undergoes final inspection and performance testing before shipment. Product quality is verified against manufacturing specifications and customer requirements to ensure consistent performance and dimensional accuracy.
Third-Party Inspection

We fully support buyer-appointed pre-shipment inspections by SGS, TÜV Rheinland, Bureau Veritas, and Intertek at any production stage.

Buyer FAQ

Common Questions, Direct Answers

Still have questions?

Our export team responds to all technical and commercial enquiries within 24 hours, including weekends.

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What is the minimum order quantity (MOQ)?

MOQ depends on product specifications, sizes and customization requirements. Please contact us with your requirements for a suitable recommendation.

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